Fully Automatic Pyrolysis and Refining Equipment for Waste Tires

• Customization: Available
• After-sales Service: 24-Hour Service After Sales
• Warranty: 1 Year Hardware Service, 5 Years Technical Service
• Model NO.: TP15
• Certification: ISO, CE
• Automation: Automatic
• Screw: Single-Screw
• Treatment: Compaction
• Handling Capacity: 10~12 Tons Waste Tire Per Furnace
• Sludge Processing Capacity: 20 Tons Oil Sludge Per Furnace
• Working Pressure: Normal Pressure
• Working Temperature: -20 ~ 400 ºC
• Floor Area: 12m*24m
• Total Power: 38 Kw
• Transport Package: 3 Vehicles for 17.5 Meters Car Transportation
• Specification: 2600mm*7700mm
• Trademark: Jinzhongqing
• Origin: Shangqiu, Henan Province, China
• Production Capacity: 500pieces/Year
• Package Size: 7700.00cm * 2600.00cm * 2600.00cm
• Package Gross Weight: 30000.000kg

Product Description

1.Working Theory of Waste Treatment Equipment
Specification

No.	Name	Parameter
1	The Raw Material	solid waste/ waste rubber/ waste plastics/ waste tyre
2	Total Capacity	5t/day, 10t/day, 12t/day, 50t/day
3	The size of reactor	2.6m*6.6m, 2.6m*7.7m, 2.6m*8.8m, customized
4	Average oil productivity	tyre:40%-50%,plastic:60%-70%
5	Average carbon productivity	30%-35%
6	Average steel productivity	10%-15%
7	Average waste-gas productivity	5%
8	Pyrolysis time	8h
9	Discharge time	3h
10	Feeding timme	1h

The crushed domestic garbage or the pulverized small rubber block (recommended not more than 5cm, the smaller the better, preferably not including steel wire) or the plastic is automatically transferred to the feeder of the main furnace, sealed into the main furnace for catalytic cracking After gasification, the oil gas subgas package enters the three condensers in sequence to be condensed into liquid oil and is stored in the transfer tank. The non-cooled gas is purified and then enters the collection and recovery system and returns to the fuel chamber to serve as fuel for production; while the carbon residue portion passes through The slag discharger is separated from the furnace body and stored in the carbon black storage tank under the action of negative pressure collection for use. The entire process runs from feed to slagging, and the oil is continuously discharged without any emissions.

Gas treatment in the production process: The gas produced in the production process is about 3~10% of the total amount of oil, and the heat is large, the pollution is strong, and it cannot be directly discharged. We use a gas recovery device to purify all the gases for dechlorination and then recycle them to the combustion chamber for fuel use, which not only avoids pollution, but also avoids waste of resources and greatly saves production costs. Of course, if necessary, these gases can also be collected and compressed for gas power generation or for sale in the market.

This process uses the principle of low temperature cracking. The normal cracking temperature is 0 °C ~ 400 °C. During the whole production process, the pressure is micro negative pressure. Moreover, the gas purifier is also used in the new design, and the flue gas emitted at the end is more clean and more environmentally friendly.

2.Main Parts

1. Horizontal type revolving reactor     2. Heavy oil tank
3. Automatic carbon black discharge   4. Gas separator
5. Automatic carbon black discharge   6. Controller
7.Gas recycling system   8. Draft fan   9. Motors
10.Slag cart     11. Cooling tower         12. Oil pipe
13.Oil tank      14. Water Pool             15. Blower

3. Basic Operation

4.Our Advantages

1. The pyrolysis furnace body adopts the structure of heat storage body, which fully recycles the waste heat. That can not only extend the service life of the main furnace, but also save fuel, leading to further savings in production costs.

2. The furnace bladder adopts specially high-temperature resistant quasi-brand boiler steel, and the service life can reach 8 years.

3. The equipment is installed with self-developed infrared anti-blocking early warning dredging device, which is the exclusive device developed by our company. It can figure out pipeline blockage phenomenon in the production process, sound an early warning and automatically solve the problem to ensure that the main furnace will not have safety problems due to pipeline blockage during the production process.

4. The slag discharge system adopts a double-cycle structure, which controls the slag discharge time within about 40 minutes. The system can discharge slag quickly and cleanly. 

5. Self-developed chemical accelerator of our company increases the oil yield by 3%-8%.

6. Adopting a new exhaust gas purification system can make the gas emitted after purification meet the relevant national emission standards.

7. Excess combustible gas is dehydrated and desulfurized by the purification system and then stored in a gas storage tank after compression by a special gas compressor, which can be used for heating later, and can also be supplied to gas generators for use or sale.

8. The main furnace uses more convection vents and rapid cooling devices, so that its temperature drops below 100 degrees within three hours.

5.Our Services
 
5.1 Pre-sales Service:
    The wide product range enables us to provide our customers with machines or complete processing plants.
Based on our customers' request and budget, our experts make efficient and reliable solutions.
Following customers' order we produce strictly. What's more, before placing the order every customer has the chance to visit working machines or complete plant in the site.

5.2 After-sales Service:
1.Quality warranty period: One year warranty for the reactor ,and lifetime maintenance for complete set of machines. pay the double air tickets, accommodation and food.

2.According to the requirement of the buyer, our company sends engineers for installation and commissioning in buyer's site including the training of skills of buyer's workers on operation, maintenance, etc.

3.Supply layout according to buyer's workshop and land, civil works information, operation manuals, etc. to the buyer.

4. For the damage caused by the users, our company provides the parts and accessories with cost price.

5. Our factory supplies the wearing parts with the cost price to clients.
6.Company Introduction
Shangqiu Zhongqing Environmental Protection Science and  Technology Co., Ltd. is a collection of research and development, design, development, manufacturing, installation and debugging, operation and maintenance, after-sales service as an environmental protection equipment and accessories integrated manufacturing factory.
7.Successful Case