10 Tons Per Day Waste Tyre Pyrolysis Plant with Low Cost

• Customization: Available
• After-sales Service: 24-Hour Service After Sales
• Warranty: 1 Year Hardware Service, 5 Years Technical Service
• Model NO.: TD50
• Certification: ISO, CE
• Automation: Automatic
• Screw: Single-Screw
• Treatment: Compaction
• Main Furnace Size: 1700*14300
• Applicable Raw Materials: Oily Soil Such as Oi Sudge and Oil Sand
• Processing Copocity: 100 Tons/Day
• End Products: Fuel Oil, Combustible Gas, Carbon Black, Non-Toxic
• Working Pressure: Noma Pressure
• Floor Area: 45m*12m
• Total Popwer: 112kw
• Transport Package: Standard Shipping Package
• Specification: 2600mm*6600mm
• Trademark: Jinzhongqing
• Origin: Shangqiu, Henan Province, China
• Production Capacity: 500pieces/Year
• Package Size: 7700.00cm * 2600.00cm * 2600.00cm
• Package Gross Weight: 30000.000kg

Product Description

1.Working Theory of Waste Treatment Equipment

No.	Name	Parameter
1	The Raw Material	solid waste/ waste rubber/ waste plastics/ waste tyre
2	Total Capacity	5t/day, 10t/day, 12t/day, 50t/day
3	The size of reactor	2.6m*6.6m, 2.6m*7.7m, 2.6m*8.8m, customized
4	Average oil productivity	tyre:40%-50%,plastic:60%-70%
5	Average carbon productivity	30%-35%
6	Average steel productivity	10%-15%
7	Average waste-gas productivity	5%
8	Pyrolysis time	8h
9	Discharge time	3h
10	Feeding timme	1h

The special continuous soil remediation equipment for the oil field can forma temperature environment of 200 ~ 500C in different regions under thecondition of no oxygen but with heat supply by heating system. By doingso, it can analyze and recycle most of the oil in the oily sludge, and pyrolyzesome organic matter to produce combustible non-condensable gas. Thegas will be burned in the combustion system with independent air supplyto supplement heat as the second heat source, so as to make the pyrolysisreaction continue. The whole reaction process is low temperature, lowpressure (micro negative pressure), mild, safe and controllable. The pyrolysisreaction is environmentally friendly and with good economic benefits.Firstly, the hot gas and air do not directly contact with oily sludge, so thereis no anaerobic reaction, no dust, dioxin or other pollutants. Secondly,this reaction can fully recover the oil in the oily sludge, and the generatedpyrolyzed gas can supplement the heat energy consumption. Thirdly, thetreated products are inorganic carbon particles, and heavy metals and otherpollutants are chelated in the carbon structure, which can be landfilled orreused in an environmentally friendly manner. Therefore, the whole pyrolysisrealizes recycling, which is environmentally friendly and highly economical.

2.Main Parts
Configuration sheet: pyrolysis main furnace, heating system skid (includingheavy oil combustion gun *2, waste gas combustion gun *4, fan *1), postslag removal system, drum skid, fractionation tower, condenser *4, heavyoil tank, transfer oil storage tank *2, oil pump, spray tower *2, fan, flowseparation sedimentation tank (on-site Civil Engineering), combustiblewaste gas treatment system (including damping tank, adsorption tank,overflow tank, water seal), waste gas combustion chamber (on-site CivilEngineering) Distribution cabinet, circulating water tank, cooling towercirculating water pump, etc.
 

Name	Photo			Specifications	Qty
1. Distillation system
Chamber				Capacity:about20-25/ D Size:Φ2600*8800mm Material:Q245R Boiler steel Thickness: 16mm Working P:<0.025Mpa Weight:about 35000kg Accessories:safe valve, temp meter,pressure meter,	3 Set
Vertical Condensers				size: 630*H6000mm*6.0mm Accessories : structure,connecting pipes,ball valve,flange,frame, etc. Material: Carbon steel	6 piece
Oil tank				size: Ø 820* 6000*δ6mm Access: elbow, valve, Compensator, etc. Material: Carbon steel	6 piece
Cooling Tower				Flow speed:30m³ MODEL:LKT-50 Cooling Capacity:196200KCAL/H Working pres.:<0.6Mpa Working temp.:<35ºC Motor:1.5kw Weight: about 190kg	3 piece

Spray tower

Type : square counterflow type Size: Φ1000*3000*10.0mm Accessories: spray pump,blow head,blind plate Inside: acid removal chemical Material: Carbon steel Weight: about 300kg

6 piece

Blowers

Working Temp.:<80ºC<> Material:Q235 Motor:0.25kw

12 pieces

3. Basic Operation

4.Our Advantages

1. The pyrolysis furnace body adopts the structure of heat storage body, which fully recycles the waste heat. That can not only extend the service life of the main furnace, but also save fuel, leading to further savings in production costs.

2. The furnace bladder adopts specially high-temperature resistant quasi-brand boiler steel, and the service life can reach 8 years.

3. The equipment is installed with self-developed infrared anti-blocking early warning dredging device, which is the exclusive device developed by our company. It can figure out pipeline blockage phenomenon in the production process, sound an early warning and automatically solve the problem to ensure that the main furnace will not have safety problems due to pipeline blockage during the production process.

4. The slag discharge system adopts a double-cycle structure, which controls the slag discharge time within about 40 minutes. The system can discharge slag quickly and cleanly. 

5. Self-developed chemical accelerator of our company increases the oil yield by 3%-8%.

6. Adopting a new exhaust gas purification system can make the gas emitted after purification meet the relevant national emission standards.

7. Excess combustible gas is dehydrated and desulfurized by the purification system and then stored in a gas storage tank after compression by a special gas compressor, which can be used for heating later, and can also be supplied to gas generators for use or sale.

8. The main furnace uses more convection vents and rapid cooling devices, so that its temperature drops below 100 degrees within three hours.


5.Our Services
 
5.1 Pre-sales Service:
    The wide product range enables us to provide our customers with machines or complete processing plants.
Based on our customers' request and budget, our experts make efficient and reliable solutions.
Following customers' order we produce strictly. What's more, before placing the order every customer has the chance to visit working machines or complete plant in the site.

5.2 After-sales Service:
1.Quality warranty period: One year warranty for the reactor ,and lifetime maintenance for complete set of machines. pay the double air tickets, accommodation and food.

2.According to the requirement of the buyer, our company sends engineers for installation and commissioning in buyer's site including the training of skills of buyer's workers on operation, maintenance, etc.

3.Supply layout according to buyer's workshop and land, civil works information, operation manuals, etc. to the buyer.

4. For the damage caused by the users, our company provides the parts and accessories with cost price.

5. Our factory supplies the wearing parts with the cost price to clients.
6.Company Introduction
Shangqiu Zhongqing Environmental Protection Science and  Technology Co., Ltd. is a collection of research and development, design, development, manufacturing, installation and debugging, operation and maintenance, after-sales service as an environmental protection equipment and accessories integrated manufacturing factory.
7.Successful Case