Waste Tyre/ Rubber/ Pyrolysis Plant to Make Fuel Oil Rubber Machine

• Customization: Available
• After-sales Service: 24-Hour Service After Sales
• Warranty: 1 Year Hardwear Service, 5 Years Technical Service
• Model NO.: ZQ-10
• Certification: ISO, CE
• Automation: Automatic
• Screw: Single-Screw
• Treatment: Compaction
• Weight: 30t~40t
• Oil Yield: 40%~80%
• Worker: 1~3 Staff
• Model: 10t 15t 20t and So on
• Transport Package: in Pack
• Specification: 2600mm*8800mm
• Trademark: Jinzhongqing
• Origin: Shangqiu, Henan Province, China
• Production Capacity: 500pieces/Year
• Package Size: 8200.00cm * 3200.00cm * 3400.00cm
• Package Gross Weight: 30000.000kg

Product Description

1.WASTE TIRES/Plastic GREEN SOLUTIONS

Specification

No.	Name	Parameter
1	The Raw Material	solid waste/ waste rubber/ waste plastics/ waste tyre
2	Total Capacity	5t/day, 10t/day, 12t/day, 50t/day
3	The size of reactor	2.6m*6.6m, 2.6m*7.7m, 2.6m*8.8m, customized
4	Average oil productivity	tyre:40%-50%,plastic:60%-70%
5	Average carbon productivity	30%-35%
6	Average steel productivity	10%-15%
7	Average waste-gas productivity	5%
8	Pyrolysis time	8h
9	Discharge time	3h
10	Feeding timme	1h

Put waste plastics and rubber into the feeding machine, which pushes them into the main furnace for catalytic cracking. After gasification, the oil and gas enter three condensers in sequence from the gas separator to condense into liquid oil, which is stored in the transfer tank. The uncooled gas is purified and collected in the recycling system before returning to the combustion chamber as fuel for production; And the charcoal residue is separated from the furnace body through a slag extractor. The entire process from feeding to discharging has no emissions.

Gas treatment during the production process: The gas generated during the production process accounts for about 3-10% of the total amount of oil, with high heat and strong pollution, and cannot be directly discharged. We use a gas recovery device to purify all gases, remove chlorine, and recycle them back to the combustion chamber as fuel, which not only avoids pollution but also avoids resource waste, greatly saving production costs.

This process adopts the principle of low-temperature cracking, with a normal cracking temperature of 0 ºC to 450 ºC. Throughout the production process, the pressure is slightly negative. Moreover, the new design also incorporates a gas purification device, resulting in cleaner and more environmentally friendly emissions.

2.Main Parts

1. Horizontal type revolving reactor     2. Heavy oil tank
3. Automatic carbon black discharge   4. Gas separator
5. Automatic carbon black discharge   6. Controller
7.Gas recycling system   8. Draft fan   9. Motors
10.Slag cart     11. Cooling tower         12. Oil pipe
13.Oil tank      14. Water Pool             15. Blower


3. Basic Operation

4.Our Advantages

1. The pyrolysis furnace body adopts the structure of heat storage body, which fully recycles the waste heat. That can not only extend the service life of the main furnace, but also save fuel, leading to further savings in production costs.

2. The furnace bladder adopts specially high-temperature resistant quasi-brand boiler steel, and the service life can reach 8 years.

3. The equipment is installed with self-developed infrared anti-blocking early warning dredging device, which is the exclusive device developed by our company. It can figure out pipeline blockage phenomenon in the production process, sound an early warning and automatically solve the problem to ensure that the main furnace will not have safety problems due to pipeline blockage during the production process.

4. The slag discharge system adopts a double-cycle structure, which controls the slag discharge time within about 40 minutes. The system can discharge slag quickly and cleanly. 

5. Self-developed chemical accelerator of our company increases the oil yield by 3%-8%.

6. Adopting a new exhaust gas purification system can make the gas emitted after purification meet the relevant national emission standards.

7. Excess combustible gas is dehydrated and desulfurized by the purification system and then stored in a gas storage tank after compression by a special gas compressor, which can be used for heating later, and can also be supplied to gas generators for use or sale.

8. The main furnace uses more convection vents and rapid cooling devices, so that its temperature drops below 100 degrees within three hours.

5.Our Services
 
5.1 Pre-sales Service:
    The wide product range enables us to provide our customers with machines or complete processing plants.
Based on our customers' request and budget, our experts make efficient and reliable solutions.
Following customers' order we produce strictly. What's more, before placing the order every customer has the chance to visit working machines or complete plant in the site.

5.2 After-sales Service:
1.Quality warranty period: One year warranty for the reactor ,and lifetime maintenance for complete set of machines. pay the double air tickets, accommodation and food.

2.According to the requirement of the buyer, our company sends engineers for installation and commissioning in buyer's site including the training of skills of buyer's workers on operation, maintenance, etc.

3.Supply layout according to buyer's workshop and land, civil works information, operation manuals, etc. to the buyer.

4. For the damage caused by the users, our company provides the parts and accessories with cost price.

5. Our factory supplies the wearing parts with the cost price to clients.
6.Company Introduction
Shangqiu Zhongqing Environmental Protection Science and  Technology Co., Ltd. is a collection of research and development, design, development, manufacturing, installation and debugging, operation and maintenance, after-sales service as an environmental protection equipment and accessories integrated manufacturing factory.

7.Successful Case