Tire processing equipment;
Specification and model;
characteristic;
1. Full door design: quick loading and steel pulling out; Easy cooling after completing a batch, saving time; Using special high-temperature flexible graphite filler, it is waterproof.
2) Unique process condenser: high condensing efficiency and large oil output. High quality engine oil, long service life, and easy to clean.
3) National patented smoke scrubber: By neutralization, purification, and absorption, it effectively removes acidic gases and dust from smoke, making it environmentally friendly and pollution-free.
4) National patented carbon black unloading system: fast and fully enclosed automatic unloading under high temperature, avoiding carbon black pollution and saving time.
5) Automatic submerged welding technology, ultrasonic non-destructive testing, with manual and automatic safety devices.
6) Synchronous gas recovery system: Complete combustion after recycling, saving fuel and preventing pollution.
7) Direct heating system: Expand the heating block, extend the lifespan of the reactor, and facilitate temperature control.
8) National patent, unique insulated shell; Efficient insulation and excellent energy-saving effect.
3. Processing time of a 10 ton pyrolysis unit
Processing time of a 10 ton pyrolysis unit
Feeding for 1-2 hours
Heating for 9-10 hours
Cooling for 3-4 hours
Discharge for 1-2 hours
Steel pulled out for 20 minutes
Packaging and transportation
1. Packaging details:
All goods are packaged according to export standards and are pollution-free:
2. Transportation details: First deposit
Our service for the next 30 days
Pre sales service:
Our extensive product range enables us to provide customers with machines or
A complete processing plant. Based on customer requirements and budget, our experts provide efficient
A reliable solution. According to the customer's order, we strictly produce, and more importantly, we will
Before placing an order, each customer has the opportunity to visit the on-site working machines or complete factories.
after-sale service:
1. Quality warranty period: The reactor is guaranteed for one year, with lifelong maintenance for the entire machine. Pay double the airfare, accommodation, and food.
According to the buyer's requirements, our company will send engineers to the buyer's site for installation and debugging, including training the buyer's workers in operation, maintenance, and other skills.
3. Provide layout to the buyer based on the buyer's workshop and land, civil engineering data, operation manuals, etc.
4. For damages caused by users, our company provides the cost price of spare parts.
5. Our factory provides vulnerable parts to customers at cost price.
Standardized working principle
no Name parameter
1. Solid waste of raw materials/waste rubber/waste plastics/waste tires
2. Total capacity: 5 tons/day, 10 tons/day, 12 tons/day, 50 tons/day
Size of 3 reactors: 2.6m * 6.6m, 2.6m * 7.7m, 2.6m * 8.8m, customized
4. Average oil production rate tire: 40% -50%, plastic: 60% -70%
5. Average carbon productivity 30% -35%
6. Average steel productivity 10% -15%
7. Average exhaust gas productivity 5%
8 hours of pyrolysis tim
9. Discharge time 3 hours
10 feeding timme for 1 hour
Waste tires, holiday plastics, oil residue, etc. are catalyzed to dissolve into oil vapor, which is then cooled into fuel oil, while obtaining coarse carbon black. The biggest advantage of the two in one equipment is that it can produce continuously. When main furnace 1 is running, main furnace 2 can proceed with the loading step. Then, when the main furnace 1 is completely pyrolyzed, close the valve between the steam drum and condenser of furnace 1, open valve 2, and let furnace 2 start running. Cooling of furnace 1 for about 3 hours to remove slag. Conversely, this allows for uninterrupted continuous production throughout the day. The advantage of vertical refrigeration equipment is that due to the fact that vertical refrigeration is a condenser, the wall sticking phenomenon of the condenser that occurs during long-term operation of the equipment will slide due to the influence of gravity, greatly extending the maintenance cycle. Packaging and transportation: The liquor smelting equipment requires 2 frames and 2 40 foot high cabinets (for overseas transportation). The advantage of a vertical condenser is that it is easy to transport abroad and can be disassembled and loaded into containers. It can greatly save transportation costs.
Crushed household waste or crushed small rubber blocks (recommended not to be larger than 5cm, the smaller the better, preferably without steel wire) or plastic are automatically transported to the feeder of the main furnace, sealed in the main furnace for catalytic cracking and gasification. After that, the oil and gas sub gas bags enter three condensers in sequence, condense into liquid oil, and store in the transfer tank. The uncooled gas is purified and then enters the collection and recovery system, returning to the fuel chamber as production fuel; The residual carbon is separated from the furnace body through a slag extractor and stored in a carbon black storage tank under negative pressure collection. The entire process from feeding to slag discharge, oil is continuously discharged without any discharge.
Gas treatment during the production process: The gas generated during the production process accounts for about 3-10% of the total oil, with high heat and strong pollution, and cannot be directly discharged. We use a gas recovery device to purify all gases for dechlorination, and then recycle them into the combustion chamber as fuel, which not only avoids pollution but also resource waste, greatly saving production costs. Of course, if necessary, these gases can also be collected and compressed for use in gas-fired power generation or sold in the market.
This process adopts the principle of low-temperature cracking. The normal cracking temperature is between 0 ° C and 400 ° C. Throughout the entire production process, the pressure is a slight negative pressure. Moreover, the new design also incorporates a gas purifier, resulting in cleaner and more environmentally friendly exhaust emissions.
Crushed household waste or crushed small rubber blocks (recommended not to be larger than 5cm, the smaller the better, preferably without steel wire) or plastic are automatically transported to the feeder of the main furnace, sealed in the main furnace for catalytic cracking and gasification. After that, the oil and gas sub gas bags enter three condensers in sequence, condense into liquid oil, and store in the transfer tank. The uncooled gas is purified and then enters the collection and recovery system, returning to the fuel chamber as production fuel; The residual carbon is separated from the furnace body through a slag extractor and stored in a carbon black storage tank under negative pressure collection. The entire process from feeding to slag discharge, oil is continuously discharged without any discharge.
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