Technology Upgrade High-Yield Refining Equipment Waste Recycling Capacity of 100 Tons Per Day

• Customization: Available
• Certification: ISO9001, CE
• Wall Thickness: 18mm
• Model NO.: TD20
• Installation: Sitting Type
• Material: Stainless Steel
• Type: Fire Water Tank
• Working Temperature: - 20 ~ 400 ºC
• Total Power: 34kw
• Occuping Area: 20m*30m
• Pressing Pressure: Frequent Pressure
• Waste Tire Treatment: 10 ~ 15 Tons
• Furnace Clam Treatment Volume: 20 ~ 25 Tons
• Transport Package: 3 Vehicles for 17.5 Meters Car Transportation
• Specification: 2600mm*7700mm
• Trademark: Jinzhongqing
• Origin: Shangqiu, Henan Province, China
• Production Capacity: 500pieces/Year
• Package Size: 7700.00cm * 2600.00cm * 2600.00cm
• Package Gross Weight: 30000.000kg

Product Description

1.Working Theory of Pyrolysis Process
  Specification

No.	Name	Parameter
1	The Raw Material	solid waste/ waste rubber/ waste plastics/ waste tyre
2	Total Capacity	5t/day, 10t/day, 12t/day, 50t/day
3	The size of reactor	2.6m*6.6m, 2.6m*7.7m, 2.6m*8.8m, customized
4	Average oil productivity	tyre:40%-50%,plastic:60%-70%
5	Average carbon productivity	30%-35%
6	Average steel productivity	10%-15%
7	Average waste-gas productivity	5%
8	Pyrolysis time	8h
9	Discharge time	3h
10	Feeding timme	1h

     Waste tires, festive plastics, oil residue, etc. are catalytically dissolved into oil vapor, which is then cooled into fuel oil, and crude carbon black is obtained at the same time. The biggest advantage of the two-in-one equipment is that it can produce continuously, and when the main furnace 1 is running, the main furnace 2 can carry out the charging step. Then when the main furnace 1 is completely pyrolyzed, close the valve between the steam drum and the condenser of furnace 1, open valve 2, and let furnace 2 start running. Furnace No. 1 cools for about three hours to remove slag. And vice versa, this allows for uninterrupted continuous production throughout the day. The advantages of vertical cooling equipment are: because the vertical cooling is a condenser, the condenser sticky wall phenomenon that occurs in the long-term operation of the equipment will slide down due to the influence of gravity, greatly extending the maintenance cycle. Packaging and transportation: The spirit melting equipment needs 2 frames, 2 40 feet high cabinets (foreign transportation). The advantage of vertical condenser is that it is convenient for transportation abroad and can be disassembled and loaded into containers. It can greatly save transportation costs.

2.Main Parts
2.1 Reactor: to crack fuel oil and carbon black from waste plastic, tires, urban waste, etc


2.2 Heating system: to supply energy for whole system operation.

2.3 Condensing system: to liquefy  the gas oil into liquid oil with cycle water and store the fuel oil into the tempory tanks
2.4 Carbon black discharging and collecting system

3. Basic Operation

4.Our Advantages

1. The pyrolysis furnace body adopts the structure of heat storage body, which fully recycles the waste heat. That can not only extend the service life of the main furnace, but also save fuel, leading to further savings in production costs.

2. The furnace bladder adopts specially high-temperature resistant quasi-brand boiler steel, and the service life can reach 8 years.

3. The equipment is installed with self-developed infrared anti-blocking early warning dredging device, which is the exclusive device developed by our company. It can figure out pipeline blockage phenomenon in the production process, sound an early warning and automatically solve the problem to ensure that the main furnace will not have safety problems due to pipeline blockage during the production process.

4. The slag discharge system adopts a double-cycle structure, which controls the slag discharge time within about 40 minutes. The system can discharge slag quickly and cleanly. 

5. Self-developed chemical accelerator of our company increases the oil yield by 3%-8%.

6. Adopting a new exhaust gas purification system can make the gas emitted after purification meet the relevant national emission standards.

7. Excess combustible gas is dehydrated and desulfurized by the purification system and then stored in a gas storage tank after compression by a special gas compressor, which can be used for heating later, and can also be supplied to gas generators for use or sale.

8. The main furnace uses more convection vents and rapid cooling devices, so that its temperature drops below 100 degrees within three hours.

5. Our Services
 
5.1 Pre-sales Service:
    The wide product range enables us to provide our customers with machines or complete processing plants.
Based on our customers' request and budget, our experts make efficient and reliable solutions.
Following customers' order we produce strictly. What's more, before placing the order every customer has the chance to visit working machines or complete plant in the site .

5.2 After-sales Service:
1.Quality warranty period: One year warranty for the reactor ,and lifetime maintenance for complete set of machines. pay the double air tickets, accommodation and food.

2.According to the requirement of the buyer, our company sends engineers for installation and commissioning in buyer's site including the training of skills of buyer's workers on operation, maintenance, etc.

3.Supply layout according to buyer's workshop and land, civil works information, operation manuals, etc. to the buyer.

4. For the damage caused by the users, our company provides the parts and accessories with cost price.

5. Our factory supplies the wearing parts with the cost price to clients.

6.Company Introduction
Shangqiu Zhongqing Environmental Protection Science and  Technology Co., Ltd. is a collection of research and development, design, development, manufacturing, installation and debugging, operation and maintenance, after-sales service as an environmental protection equipment and accessories integrated manufacturing factory.
7.Successful Case